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Equipment name model: ZQ11-6*2400*12000 steel plate oblique shearing production line

1.Main technical parameters of the machine

Serial number

name

Numerical value

unit

Remarks

1

Shear length

12000

mm

Can be lengthened or shortened

2

Maximum shear material thickness

6

mm

 

3

Shear plate width

2400

mm

 

4

Shear material tensile strength

Q235-A450N/mm2

 

 

5

Traveling device operating speed

25

m/min

 

6

Shear straightness

2

mm/M

 

7

Shear bending error

1

mm/M

 

8

Rolling shear unit motor

model

Y-112M-4

2×4kw

 

9

Feeder motor

model

YCT200-4A

5.5kw

 

10

Oil pump motor

model

Y132M-4

5.5kw

 

12

Feeding feed motor

model

Y100L2-4

3kw

 

13

Oil pump

model

25MCY14-1B

25ml/r

 

14

Gear pump

model

CB-25B

25ml/r

 

15

Maximum system pressure

20

MPa

 

 

 

 2、Brief description of equipment composition

    The equipment consists of 1. Sheet feeding work table 2. Sheet positioning pressing material walking movement device 3. Sheet disc slitting unit 4. Sheet discharging station 5. Hydraulic system 6. Electric appliance centralized control table .

3、Brief description of the structure of each component of the equipment

    Sheet feeding workbench

     The unit consists of a fixed set of feed rollers that allow the sheets to slide freely on the frame. The lateral motion is positioned by the final position from the walking frame. This positioning is positioned by three points and can be manually adjusted before each cut.

    Sheet positioning pressing material walking movement device

      The device consists of a hydraulic pumping station, a street pressure material frame, a sheet positioning roller, a set of pressure material cylinders, and a traveling power unit. After the sheet material is positioned, the pressing button is activated, the sheet material is pressed, the feeding button is operated, and the pressing rack is moved on the moving rail of the rail pressing frame.

    Sheet disc slitting unit

  The device is composed of a disc cutter, a cutter shaft rotation driving device and a quick knife adjustment device. The specific principle is that when the sheet material is positioned to press the walking movement device, the sheet material enters the disc edge, and the cutting is formed once, the speed is fast, and the cutting edge is straight and beautiful.

    Sheet discharge workbench

  The device consists of a material rack. When the working, the shearing sheet falls on the working table, so that the sheet material falls on the discharging table on both sides and is transferred to the lowering process.

    Hydraulic system

  The hydraulic system consists of two groups of hydraulic pumping stations, which respectively control the pressing cylinders of the walking and pressing device, and lift the lifting cylinders of the working table to complete the sequential actions.

    Centralized control of electrical appliances

  The electric appliance is a three-phase alternating current 380V, which is controlled by ordinary electric appliances. All the action buttons are concentrated on one button panel to realize the action of each unit. The relay control part is all made by domestic Schneider products. The machine is equipped with manual and automatic control. Manual control is performed by the operator using a foot switch to control the cutting action. Adjust the position of the steel plate and the cutting process without the need for the operator to work in the hazardous area.

 4、Machine use and characteristics

  Uses: This machine is suitable for shear processing of plates, especially long plates. It is easy to operate, the length of shear plates can be adjusted arbitrarily, and it has high labor productivity. The plate to be cut is pressed against the traveling device by a hydraulic cylinder, and the plate is sheared with the running device while the plate is rotated and sheared. When pressing the material, the plate is placed diagonally according to the required size, and the taper plate can be cut. Therefore, this machine is widely used in light poles, containers, metal structures, ships, daily hardware, construction and other industries.

  Features: 1. The hob cutter is mounted on two main shafts. The power is transmitted by the motor through the reducer. The speed is adjusted freely, no noise, easy to operate. Drive the main and auxiliary shafts, and the cutter head rolls. The cutter head is made of 6CrW2Si material with high shear strength, good mechanical properties and long service life.

       2. The walking device relies on the roller, the transition roller runs on the rail, and the motor is driven by the reducer, the operation is stable, the transmission is reliable, the speed is matched with the hob, and the adjustment is free. The plates are pressed against the running device by means of several hydraulic cylinders to ensure accurate cutting dimensions.

      3. The walking device is welded by thick steel plate. The split structure facilitates the transportation and installation of the equipment, and can be shortened according to the user's requirements.

     4. The feeding device is simple in structure, equipped with 4-5 block points, and has hydraulic cylinders to control feeding and returning materials. The thickness of the steel plate to be cut can be changed at any time. The trapezoidal plate does not need to be crossed, directly cut, labor Low strength and easy operation.

     5. In the design of electrical appliances, the rolling head and the walking device are separately controlled, and the speed is adjusted arbitrarily, and the clamping cylinder and the driving motor are interlocked to ensure safe, convenient and reliable operation.

5、Main accessory

Serial number

name

specification

Quantity

Supply manufacturer

1

Oil pump

More than 25 displacement

1 set

Hefei Changyuan

2

Oil pump motor

5.5kW

1 set

Nantong Tongde

3

Gear pump

More than 25 displacement

1 set

Hefei Changyuan

4

Gear pump motor

3kW

1 set

Nantong Tongde

5

Travel reducer

BW27-11

1 set

Changzhou

6

Rolling head reducer

BLD3-43

2 set

Changzhou

7

Travel speed motor

5.5kW

1 set

Nanjing Hua Tune

8

Rolling head motor

4kW

2 set

Nantong Tongde

9

Feeding device motor

3kW

1 set

Nantong Tongde

10

Round knife

400*25

2 tablets

Dechuang

11

Seals

Full set of seals

1 set

Japanese imports

12

Electrical components

 

1 set

Schneider

13

Hydraulic valve stack

Dedicated system

1 set

self made

14

Pressing and loading cylinder

Special cylinder

1 set

self made

 

 

 

About Us

Nantong Flying Standard Machine Tool Technology Co., Ltd. is a key backbone enterprise in the national forging machinery industry. The company is located in the famous town of Jiangsu in the economically developed Yangtze River Delta - Hai'an Town, which enjoys the "hometown of cutting machine tools". The Xinchang Railway and the Ningqi Railway meet here. The coastal high-speed, Jianghai Expressway, 204 National Highway and 328 National Highway are all connected within one and a half hours. The traffic is very convenient.
 

Contact Us
  • Email:info@jsyj.com
  • Sales Hot-line:0513-88220022
  • After-sale:0513-88220011
  • Fax:0513-88220033

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